IE563_HW4
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Industrial Engineering
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May 12, 2024
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IE 563: Experimental Design
Homework #4
Problem 1
An experiment is conducted to determine the service time (in minutes) at two different banking companies. Factors considered are: day of the week (Monday through Saturday), teller [fixed] (1 or 2), and Bank (A or B). The data is shown in the randomized run order below. (Nested Slide 3)
Bank
Teller
Weekday
Service Time
(min)
Bank
Teller
Weekday
Service Time
(min)
A
1
Monday
2.793
B
1
Monday
4.9266
A
1
Tuesday
0.987
B
1
Tuesday
3.3894
A
1
Wednesday
1.722
B
1
Wednesday
1.9152
A
1
Thursday
3.066
B
1
Thursday
4.0824
A
1
Friday
6.174
B
1
Friday
4.0572
A
1
Saturday
5.754
B
1
Saturday
5.229
A
2
Monday
6.951
B
2
Monday
2.7594
A
2
Tuesday
2.016
B
2
Tuesday
0.63
A
2
Wednesday
1.47
B
2
Wednesday
0.5796
A
2
Thursday
4.851
B
2
Thursday
1.0962
A
2
Friday
3.066
B
2
Friday
1.0836
A
2
Saturday
4.053
B
2
Saturday
1.1592
A
1
Monday
3.36
B
1
Monday
5.985
A
1
Tuesday
4.746
B
1
Tuesday
2.4192
A
1
Wednesday
5.334
B
1
Wednesday
2.9358
A
1
Thursday
1.659
B
1
Thursday
3.402
A
1
Friday
10.227
B
1
Friday
5.3172
A
1
Saturday
9.765
B
1
Saturday
4.3848
A
2
Monday
9.219
B
2
Monday
2.5578
A
2
Tuesday
4.263
B
2
Tuesday
2.583
A
2
Wednesday
4.242
B
2
Wednesday
2.5326
A
2
Thursday
2.268
B
2
Thursday
3.7926
A
2
Friday
6.069
B
2
Friday
3.2004
A
2
Saturday
9.345
B
2
Saturday
4.1076
a)
Analyze the data using the appropriate model.
This is the output for the GLM on a nested model. b)
Draw conclusions based on your analysis; including selection of levels appropriate for the application. Bank, Weekday have a significant effect on service time, but the tellers nested at each bank do not. (similar service by tellers at the same bank, but not between the banks themselves). Residual graphs look
good. Based on the Tukey test to minimize service time I would go to Bank B and a Wednesday.
Problem 2
A researcher is interested in the hardness of steel bars treated with four coatings (1, 2, 3, and 4) at four furnace temperatures 350
o
F, 375
o
F, 400
o
F, and 425
o
F
. The furnace is set to a temperature and four steel bars (one with each coating type) are put in the furnace and heated. The following data are shown in the actual run order.
Temperatur
e
Coating
Corrosion
Resistanc
e
Temperatur
e
Coating
Corrosion
Resistanc
e
350
2
192
400
4
232
350
3
177
400
3
215
350
1
148
400
2
222
350
4
178
400
1
251
375
1
145
375
4
302
375
3
184
375
1
182
375
4
182
375
3
186
375
2
191
375
2
208
400
3
142
425
3
482
400
1
148
425
2
451
400
2
124
425
4
398
400
4
189
425
1
458
425
1
530
350
1
163
425
4
482
350
4
196
425
3
516
350
2
219
425
2
445
350
3
169
a)
Analyze the data using the appropriate model.
Since this is not a CRD since 4 bars are put into the furnace at a given temperature at the same time,
but factors are not nested within each other we use a split plot model.
b)
Draw conclusions based on your analysis; i.e. do temperature and/or coating type have a significant effect on hardness? Since the residual plots look good we go back to the analysis of variance and see that only Temperature is the only significant factor in determining corrosion resistance. c)
Which temperature and coating would you choose to maximize hardness?
Since it’s a split plot we can use the means to determine the levels to use. Coat 4 combined with 425-degree furnace temperature produces the best corrosion resistance
Problem 3
An experiment is designed to study pigment reflectance in paint. We are interested in the effect of mixing technique and paint application method on the percentage reflectance of pigment. Three different mixing techniques (A, B, C) and three application methods (brushing, spraying, rolling) of a particular pigment are studied. The procedure consists of preparing the paint using a particular mixing technique and then applying that mix to a panel using the three application methods. The experiment is conducted over 4 days and the data (% reflectance) obtained follow.
Day
Method
Mix
Tech.
Reflect.
Day
Method
Mix
Tech.
Reflect.
1
Spray
B
43.6
3
Brush
C
31.6
1
Roll
A
56.1
3
Roll
B
32.2
1
Roll
C
46
3
Spray
A
39.3
1
Spray
C
44
3
Spray
C
33
1
Brush
B
41.2
3
Brush
B
29.5
1
Roll
B
45.4
3
Spray
B
30.6
1
Spray
A
54.5
3
Roll
A
39.8
1
Brush
C
42.3
3
Brush
A
38.6
1
Brush
A
52
3
Roll
C
34.8
2
Brush
C
38.5
4
Brush
C
38.7
2
Spray
C
41.2
4
Spray
B
37.5
2
Brush
B
38.6
4
Roll
B
39.4
2
Spray
B
40.5
4
Spray
A
48.1
2
Roll
C
43.1
4
Brush
A
47.3
2
Roll
B
41.7
4
Roll
A
48.8
2
Spray
A
52
4
Spray
C
40.5
2
Brush
A
48.4
4
Roll
C
42.6
2
Roll
A
53.1
4
Brush
B
36.2
a)
Analyze the data using the appropriate model.
This model is a split plot with a block on Day.
b)
Draw conclusions based on your analysis; i.e. do mixing technique and/or application method have a significant effect on the percentage reflectance of pigment?
Method and mixing technique are significant. Day was a block and Day*Mix technique is the WP factor
c)
Which mixing technique and application method should you use to maximize percent reflectance?
Since we cant use a tukey test for split plot designs we use the fitted means. Rolling technique 3 generally produce the best results on their own. However, given the internation effect Roll and technique 1 produced the highest average mean and should be used to maximize reflectiveness.
Problem 4
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