Week 2 Optional DaNi Lab Assignment W24

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University of California, Los Angeles *

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162D

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Aerospace Engineering

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Feb 20, 2024

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pdf

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7

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MAE162D/E UCLA R. S. Shaefer, Yenchi Chang 202 4 1 Week 2 In-Lab Assignment: SOLIDWORKS Assemblies For MAE 162D Winter 2 4 Version 1.5: Updated by MACLAB (Jan 202 4 ) Version 1.4: Updated by Prof. Robert Shaefer (Dec 2021) Version 1.3: Updated by Prof. Robert Shaefer (Dec 2020) Version 1.2: Detailed and extended version by Dr. Matt Gerber (Jan 2017) Version 1.0: Original concept by Dr. Stephen Price (2014-2015) In-Class Assignment (individual) : In this Lab, you will model 4 parts, 3 sub-sub-assemblies, and 3 sub-assemblies (due tomorrow). 1. Download the DaNI_Robot.zip file from BRUINLEARN (Week 2 Module) and unzip it. Inside this folder are two directories: DaNI_parts and DaNI_sub-assemblies . Within the sub- assemblies folder is a file called DaNI_reference.EASM . This file is in eDrawing 1 format and shows you what your final assembly should look like. Your goal (homework due next week) is to create this assembly. Many of the necessary parts and sub-assemblies are provided for you (files you extracted from the zip file), but there are several that are missing. These missing parts and sub-assemblies are what you will be creating today in class (individually). Note: The eDrawing file is large and your computers may struggle with it. Be patient. Before you begin, transfer the four parts you created in Lab-1 to your DaNI_parts folder. 2. First, create the four parts from the engineering drawings provided at the end of this document: i. Motor Spur Gear (40T) ii. Motor Mount iii. Motor Hub (Hub Axle) iv. U-Channel-288 (Hint: There is a similar part in the parts folder you can use to adapt.) Name each parts you create as Lastname_partname.SLDPRT and add them to the DaNI_parts folder, which came with the the DaNI_Robot.zip file. 3. Open the eDrawing DaNI_reference.EASM ” located in the unzipped DaNI_sub-assemblies folder o review parts, sub-assemblies, and sub-sub-assemblies of the DaNI robot. Figure 1 shows the eDrawing file, when opened. It has a “Components” icon in the far lower - right of the screen. Clicking the Components icon opens a feature tree where all the parts and sub-assemblies are listed. By selecting a sub- assembly and clicking the “Isolate” icon (bottom right), only that specific sub-assembly will display. Use this as reference for creating your specific sub-sub-assembly (and later your sub-assembly). 1 eDrawing is free software that lets you view and print eDrawing (eDRW, ePRT, eASM), native SolidWorks documents (sldprt, sldasm, slddrw) , DXF, and DWG format files. It came with your SOLIDWORKS installation package.
MAE162D/E UCLA R. S. Shaefer, Yenchi Chang 202 4 2 Figure 1: Steps to isolate sub-assemblies in eDrawing. 4. SUB-SUB-ASSEMBLIES: The DaNI assembly is made of sub-assembly and sub-sub-assemblies. For example, locate and expand the “ Motor Sub-Assembly_Left-1 ” which consists of the TETRIX Motor-1 sub-sub-assembly and several parts. Locate the five listed sub-sub-assemblies (hint use the search box on top): 1. Middle Gear Hub Sub-Assembly-1 2. Axle Set Collar Bushing Sub-Assembly-1 3. Wheel Gear Hub Sub-Assembly-1 Create these three sub-sub-assemblies and save the sub-sub-assemblies as: Lastname_assemblyname.SLDASM . Example : Lastname_Middle_Gear_Hub_Sub-Assembly-1.SLDASM . Note: you will need both the 80-teeth spur gear that you made last week, and the 40-teeth motor spur gear you made in Step 2 this lab. Before using these gears, rename them as: Lastname_Spur_Gear_0.8M 80T .sldprt and Lastname_Spur_Gear_0.8M 40T .sldprt . Once your sub-sub-assemblies are complete, add them to the DaNI_ sub-assemblies folder.
MAE162D/E UCLA R. S. Shaefer, Yenchi Chang 202 4 3 5. SUB-ASSEMBLIES: There are three distinct sub-assemblies. Review the DaNI eDrawing to study them. Some sub-assemblies contain sub-sub-assemblies, which you assembled earlier: 1. Gear Hub Sub-Assembly_Motor-1 2. Middle Gear Sub-Assembly-1 4. Wheel Sub-Assembly-1 When creating your sub-assemblies use your parts (the ones you made last week). For screws and other hardware look in the DaNI_parts folder and sub-folders. Name your sub-assembly as Lastname_assemblyname.SLDASM . Example of a sub- assembly name: Lastname_Gear_Hub_Sub-Assembly_Motor-1.SLDASM. A dd these sub- assemblies to your DaNI_sub-assemblies folder. 6. Once finished with your four parts, three sub-sub-assemblies, and three sub-assemblies, start the homework (see Week2 _ Homework _W23.pdf ). DELIVERABLES When the Grader downloads your SOLIDWORKS assignments from BruinLearn all submitted files of the entire class are downloaded together in ONE single folder with no subfolders. This makes grading burdensome and time consuming. Therefore, please upload your assignment in form of a single zip file : Lastname_InLab-Week-2.zip Submission Steps: 1. Zip the four parts that you created in Step 2: (i) U-Channel-288, (ii) Motor Mount, (iii) Motor Spur Gear ( 4 0T) , and (iv) Motor Hub (Hub Axle) as Lastname_Parts.zip 2. Zip the three DaNI sub-sub-assemblies (Step 4) as Lastname_SubSub-Assy.zip 3. Zip the three DaNI sub-assemblies (Step 5) as Lastname_Sub-Assy.zip Zip the three files ( Lastname_Parts.zip, Lastname_SubSub-Assy.zip, Lastname_Sub-Assy.zip ) and upload it as Lastname_InLab-Week-2.zip (to be clear you are uploading one single zip file).
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MAE162D/E UCLA R. S. Shaefer, Yenchi Chang 202 4
MAE162D/E UCLA R. S. Shaefer, Yenchi Chang 202 4
MAE162D/E UCLA R. S. Shaefer, Yenchi Chang 202 4
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MAE162D/E UCLA R. S. Shaefer, Yenchi Chang 202 4